1
00:00:03,838 --> 00:00:06,139
[Jay] <i>How do you keep
a glass giant tent</i>

2
00:00:06,239 --> 00:00:10,043
<i>from collapsing
on a futuristic new art center?</i>

3
00:00:10,343 --> 00:00:11,712
[Greg] <i>DEFCON level went up.</i>

4
00:00:11,846 --> 00:00:13,681
<i>One of these cables
were to break,</i>

5
00:00:13,781 --> 00:00:16,182
that could've caused
a lot of damage.

6
00:00:17,350 --> 00:00:20,354
[Jay] <i>Can engineers realize
an extraordinary vision</i>

7
00:00:20,488 --> 00:00:23,824
<i>for two skyscrapers
that appear to spin?</i>

8
00:00:23,924 --> 00:00:27,961
These look like two giant
twisting Slinkies

9
00:00:28,061 --> 00:00:29,697
that could almost move.

10
00:00:30,130 --> 00:00:32,065
[Jay] <i>And how do you make
a science museum</i>

11
00:00:32,198 --> 00:00:35,969
<i>where visitors
can experience the ocean depths?</i>

12
00:00:36,070 --> 00:00:38,672
[Seth] <i>The 500,000-gallon
shark tank,</i>

13
00:00:38,805 --> 00:00:42,008
the impact of a leak
could be catastrophic.

14
00:00:43,743 --> 00:00:48,349
[Jay] <i>This is the age
of the extraordinary.</i>

15
00:00:48,916 --> 00:00:52,486
[Woman] <i>It's totally different
from anything around it.</i>

16
00:00:52,586 --> 00:00:55,322
It's like a visitor
from another planet.

17
00:00:56,389 --> 00:00:58,291
[Jay] <i>Where ingenious
engineers have unleashed</i>

18
00:00:58,391 --> 00:01:00,827
<i>unchecked creativity.</i>

19
00:01:02,029 --> 00:01:05,398
<i>Now their secrets
are revealed</i>

20
00:01:05,499 --> 00:01:07,868
<i>as we discover
the amazing stories</i>

21
00:01:07,968 --> 00:01:09,403
<i>of their construction.</i>

22
00:01:09,536 --> 00:01:10,704
[Mat] <i>You look
at this building</i>

23
00:01:10,805 --> 00:01:12,872
<i>and your brain
just screams at you.</i>

24
00:01:12,973 --> 00:01:15,342
<i>This building
does not make sense.</i>

25
00:01:15,442 --> 00:01:17,210
[Jay] <i>To try
and understand,</i>

26
00:01:20,781 --> 00:01:23,583
How Did They Build That?

27
00:01:25,919 --> 00:01:27,287
Over in Kansas City, Missouri,

28
00:01:27,420 --> 00:01:30,691
mind-blowing architecture
and world-class acoustics

29
00:01:30,791 --> 00:01:31,925
were given leading roles

30
00:01:32,026 --> 00:01:33,494
in a brand-new
performing arts center,

31
00:01:33,594 --> 00:01:37,364
a design so bold
and unlike anything else around,

32
00:01:37,464 --> 00:01:38,932
it's won more standing ovations

33
00:01:39,032 --> 00:01:41,435
than most Hollywood stars
can ever dream of.

34
00:01:42,035 --> 00:01:44,571
I've seen it several times,
and all I can say is

35
00:01:44,671 --> 00:01:46,773
bravo, bravo.

36
00:01:49,910 --> 00:01:53,213
<i>For decades, Kansas City
sports fans</i>

37
00:01:53,314 --> 00:01:56,383
<i>have flocked
to its iconic football</i>

38
00:01:56,483 --> 00:01:59,119
<i>and baseball stadiums.</i>

39
00:01:59,920 --> 00:02:01,822
<i>But since 2011,</i>

40
00:02:01,955 --> 00:02:03,590
<i>performing arts lovers
have had</i>

41
00:02:03,690 --> 00:02:06,359
<i>their own double-header
attraction too.</i>

42
00:02:07,661 --> 00:02:09,630
[Nehemiah] <i>This isn't the sort
of building</i>

43
00:02:09,730 --> 00:02:11,598
people are used to seeing
in Kansas City.

44
00:02:12,632 --> 00:02:15,636
[Jay] <i>A state-of-the-art
concert hall and a theater,</i>

45
00:02:16,270 --> 00:02:18,872
<i>housed in two space-age
metallic shells,</i>

46
00:02:18,972 --> 00:02:22,275
<i>draped in a gravity-defying
glass curtain.</i>

47
00:02:22,976 --> 00:02:24,311
It grabs your attention.

48
00:02:24,411 --> 00:02:26,613
It's very dramatic
and beautiful.

49
00:02:26,713 --> 00:02:29,349
It looks like an armadillo
from one side.

50
00:02:32,986 --> 00:02:34,321
[Jay] <i>However you view it,</i>

51
00:02:34,455 --> 00:02:36,457
<i>this cutting edge
performing arts center</i>

52
00:02:36,557 --> 00:02:38,758
<i>took exceptional engineering.</i>

53
00:02:40,027 --> 00:02:42,429
To be world-class,
you had to do things

54
00:02:42,529 --> 00:02:45,165
that were new
and untested.

55
00:02:45,766 --> 00:02:47,634
[Greg] <i>This is, by far,
the biggest thing</i>

56
00:02:47,734 --> 00:02:49,470
that I had done
in my career.

57
00:02:49,570 --> 00:02:51,505
[Jay] <i>Combining
radical design.</i>

58
00:02:51,639 --> 00:02:54,975
Multiple angles,
multiple shapes.

59
00:02:55,442 --> 00:02:57,010
[Jay] <i>With technical precision.</i>

60
00:02:57,110 --> 00:02:58,278
[Greg] <i>How do I keep
the building</i>

61
00:02:58,378 --> 00:02:59,613
<i>from being ripped
out of the ground</i>

62
00:02:59,713 --> 00:03:01,148
by these cables?

63
00:03:02,149 --> 00:03:06,286
[Jay] <i>This is the Kauffman
Center for the Performing Arts.</i>

64
00:03:06,386 --> 00:03:08,989
<i>So how did they build it?</i>

65
00:03:14,027 --> 00:03:16,263
<i>In the second half
of the 20th Century,</i>

66
00:03:16,363 --> 00:03:19,199
<i>no one embodied
Kansas City's love</i>

67
00:03:19,299 --> 00:03:20,834
<i>of sports and culture</i>

68
00:03:20,934 --> 00:03:23,570
<i>better than pharmaceutical
magnets and philanthropists</i>

69
00:03:23,670 --> 00:03:25,939
<i>Ewing and Muriel Kauffman.</i>

70
00:03:28,175 --> 00:03:31,078
<i>Ewing's passion for baseball
is enshrined</i>

71
00:03:31,178 --> 00:03:33,748
<i>in the magnificent
Kauffman Stadium</i>

72
00:03:33,881 --> 00:03:37,017
<i>while Muriel champions
the performing arts.</i>

73
00:03:37,518 --> 00:03:39,453
I think she was
passionate about the arts

74
00:03:39,553 --> 00:03:42,356
because she loved music
and she loved dancing

75
00:03:42,456 --> 00:03:44,624
<i>and she loved people.</i>

76
00:03:45,693 --> 00:03:47,227
[Jay] <i>In 1995,</i>

77
00:03:47,861 --> 00:03:49,396
<i>Muriel comes up
with the idea</i>

78
00:03:49,529 --> 00:03:52,099
<i>for a world-class concert
and performance venue</i>

79
00:03:52,199 --> 00:03:54,668
<i>that will house
the city's ballet,</i>

80
00:03:54,768 --> 00:03:57,437
<i>orchestra, and opera company.</i>

81
00:03:58,639 --> 00:04:00,473
[Julia] <i>She said, "Build
a performing arts center"</i>

82
00:04:00,574 --> 00:04:01,741
<i>and left the room.</i>

83
00:04:01,841 --> 00:04:03,043
And that was it.

84
00:04:03,143 --> 00:04:04,811
So that's all
we had to go on.

85
00:04:05,445 --> 00:04:07,714
And she died
six weeks later.

86
00:04:08,749 --> 00:04:10,784
We really didn't know
what we were gonna build

87
00:04:10,884 --> 00:04:12,953
and didn't have
much of a clue.

88
00:04:14,021 --> 00:04:15,322
[Jay] <i>Julia Kauffman, though,</i>

89
00:04:15,422 --> 00:04:18,091
<i>is determined to honor
her mother's legacy.</i>

90
00:04:18,191 --> 00:04:20,728
She understood what the arts
meant to a community

91
00:04:20,828 --> 00:04:22,295
and a region, basically,

92
00:04:22,396 --> 00:04:24,631
and what a world-class
performance space

93
00:04:24,731 --> 00:04:26,734
would mean for
[indistinct] organizations

94
00:04:26,834 --> 00:04:29,270
and, really, all organizations.

95
00:04:29,370 --> 00:04:32,706
[Jay] <i>In 1999,
an 18-and-a-half acre site</i>

96
00:04:32,806 --> 00:04:34,341
<i>is acquired downtown.</i>

97
00:04:35,209 --> 00:04:36,444
<i>To transform it</i>

98
00:04:36,544 --> 00:04:38,078
<i>into a world-class
performing arts center,</i>

99
00:04:38,178 --> 00:04:41,181
<i>they turned to Architect
Moshe Safdie.</i>

100
00:04:42,182 --> 00:04:45,285
To me, music is so essential
to my life,

101
00:04:45,385 --> 00:04:49,456
as an architect,
as a human being,

102
00:04:49,556 --> 00:04:51,258
it fills my life.

103
00:04:51,892 --> 00:04:55,629
[Jay] <i>He sketches out his vision
on a napkin over dinner.</i>

104
00:04:55,729 --> 00:04:58,231
[Moshe] <i>It's just a series
of radiating arches.</i>

105
00:04:58,331 --> 00:05:02,102
So you can think
of a fan

106
00:05:02,870 --> 00:05:05,572
<i>or you can think
of an accordion form.</i>

107
00:05:05,672 --> 00:05:07,908
<i>And it has a rhythm to it.</i>

108
00:05:09,342 --> 00:05:10,944
[Jay] <i>To make it a reality,</i>

109
00:05:11,011 --> 00:05:14,014
<i>the team will have to build
two separate performance spaces,</i>

110
00:05:14,148 --> 00:05:16,650
<i>a theater
and a concert hall,</i>

111
00:05:16,750 --> 00:05:19,253
<i>united behind
a massive glass lobby</i>

112
00:05:19,353 --> 00:05:22,088
<i>suspended on
high-tension cables.</i>

113
00:05:25,359 --> 00:05:26,994
<i>First, they'll need
to figure out</i>

114
00:05:27,094 --> 00:05:29,063
<i>how to build foundations
stable enough</i>

115
00:05:29,163 --> 00:05:32,232
<i>to support the building
and hold the cables in place.</i>

116
00:05:35,035 --> 00:05:38,372
<i>They'll need to grapple
with the mind-bending geometry</i>

117
00:05:38,472 --> 00:05:42,075
<i>of the two auditoriums
each with unique requirements.</i>

118
00:05:43,277 --> 00:05:45,112
<i>Then they'll have to
figure out</i>

119
00:05:45,212 --> 00:05:47,047
<i>how to soundproof them
from the noise</i>

120
00:05:47,181 --> 00:05:49,583
<i>of the nearby
interstate highways.</i>

121
00:05:51,852 --> 00:05:53,988
<i>Finally, the tensioning cables</i>

122
00:05:54,054 --> 00:05:55,890
<i>will create forces
so great,</i>

123
00:05:55,990 --> 00:05:58,058
<i>the entire building
will move</i>

124
00:05:58,158 --> 00:06:00,827
<i>which, somehow,
they will have to deal with.</i>

125
00:06:02,162 --> 00:06:05,299
<i>Then they'll have to cover
its tent-like lobby</i>

126
00:06:05,399 --> 00:06:08,301
<i>with more than 600 panes
of glass.</i>

127
00:06:09,803 --> 00:06:13,273
How could we effectively even
get the engineering to work,

128
00:06:13,373 --> 00:06:15,508
let alone
the schedule and the budget?

129
00:06:17,178 --> 00:06:19,180
[Jay] <i>In January, 2007,</i>

130
00:06:19,280 --> 00:06:20,981
<i>work starts on the foundations</i>

131
00:06:21,081 --> 00:06:24,784
<i>which are going to be
anything but straightforward.</i>

132
00:06:25,285 --> 00:06:27,588
The underlying rock strata
in Kansas City

133
00:06:27,688 --> 00:06:29,756
is mostly limestone
and shale.

134
00:06:29,856 --> 00:06:32,092
[Nehemiah] <i>Shale isn't very
strong under pressure</i>

135
00:06:32,225 --> 00:06:35,863
and limestone can dissolve
from acidic rain,

136
00:06:35,963 --> 00:06:37,464
leading to sinkholes.

137
00:06:38,298 --> 00:06:39,866
[Greg] <i>They stack
layer upon layer.</i>

138
00:06:39,933 --> 00:06:41,835
The idea is to find
the right layer.

139
00:06:44,037 --> 00:06:46,941
[Jay] <i>As well as overcoming
the unstable ground,</i>

140
00:06:47,074 --> 00:06:49,676
<i>the foundations
must do two jobs:</i>

141
00:06:50,443 --> 00:06:51,778
<i>carry the weight
of the building</i>

142
00:06:51,912 --> 00:06:54,815
<i>and anchor 27
high-tension cables</i>

143
00:06:54,915 --> 00:06:57,784
<i>to support
the huge glass entrance.</i>

144
00:06:59,787 --> 00:07:02,789
[Greg] <i>The solution was
a very large foundation wall.</i>

145
00:07:02,856 --> 00:07:05,793
<i>Even though this wall was up
to four-feet thick in places,</i>

146
00:07:05,893 --> 00:07:09,629
we still had to grab ahold
of the underlying rock.

147
00:07:10,630 --> 00:07:13,099
[Jay] <i>To secure the foundations
into the bedrock,</i>

148
00:07:13,199 --> 00:07:17,270
<i>they'll need to use
high-tensile steel rock anchor.</i>

149
00:07:17,370 --> 00:07:19,907
[Nehemiah] <i>These anchors
are like giant screws</i>

150
00:07:20,007 --> 00:07:22,375
that drill through walls
into the earth

151
00:07:22,509 --> 00:07:24,044
to hold them in place.

152
00:07:25,178 --> 00:07:28,049
[Jay] <i>It takes six months
to sink a foundation wall</i>

153
00:07:28,182 --> 00:07:30,985
<i>that's 4 feet thick
and goes down 50 feet,</i>

154
00:07:31,085 --> 00:07:33,253
<i>where it's screwed
into the bedrock.</i>

155
00:07:36,857 --> 00:07:38,458
<i>Next, they'll have to build</i>

156
00:07:38,558 --> 00:07:41,228
<i>not one but two
concert halls.</i>

157
00:07:42,362 --> 00:07:45,299
<i>Each comes with
a uniquely complicated shape.</i>

158
00:07:46,033 --> 00:07:48,502
<i>Both need to be soundproofed
from each other</i>

159
00:07:48,602 --> 00:07:50,171
<i>and the outside.</i>

160
00:07:50,304 --> 00:07:53,107
[Dan] <i>The biggest strategy
in terms of acoustics</i>

161
00:07:53,507 --> 00:07:56,476
was to develop the solution
as a box in a box.

162
00:07:58,178 --> 00:08:00,948
[Jay] <i>To make their idea work,
they need to be sure</i>

163
00:08:01,048 --> 00:08:04,018
<i>the inner box
never touches the outer one.</i>

164
00:08:04,452 --> 00:08:07,187
The seating
and the whole construction

165
00:08:07,287 --> 00:08:08,455
of the theater

166
00:08:08,589 --> 00:08:11,558
is structurally
completely independent

167
00:08:11,658 --> 00:08:14,595
of the large roof
that goes over the top.

168
00:08:15,229 --> 00:08:17,297
<i>And that means
that vibrations and noise</i>

169
00:08:17,397 --> 00:08:20,401
can't be transmitted
from the outside structure

170
00:08:20,501 --> 00:08:22,069
to the inside structure.

171
00:08:22,603 --> 00:08:24,705
[Jay] <i>But building
a soundproofed box</i>

172
00:08:24,805 --> 00:08:27,374
<i>within a box
is a lot easier</i>

173
00:08:27,440 --> 00:08:29,876
<i>when the boxes
are box-shaped.</i>

174
00:08:30,543 --> 00:08:32,079
[Greg] <i>The curves
and the geometry</i>

175
00:08:32,179 --> 00:08:35,215
<i>of this structure
created a lot more work.</i>

176
00:08:35,682 --> 00:08:37,084
<i>One of the challenges
we faced</i>

177
00:08:37,184 --> 00:08:38,452
<i>when we were building
this structure</i>

178
00:08:38,552 --> 00:08:40,153
<i>over the top
of another structure</i>

179
00:08:40,253 --> 00:08:42,456
<i>was just maintaining
clearances.</i>

180
00:08:42,589 --> 00:08:44,791
There were some areas
that were very complicated

181
00:08:44,891 --> 00:08:46,626
and they got
very close to each other.

182
00:08:47,894 --> 00:08:49,729
[Jay] <i>As the outer shell
is carefully installed</i>

183
00:08:49,830 --> 00:08:51,932
<i>around each
of the concert halls,</i>

184
00:08:52,699 --> 00:08:55,836
<i>the soundproofing gap
is just a little more</i>

185
00:08:55,902 --> 00:08:57,771
<i>than the length
of a smartphone.</i>

186
00:08:59,206 --> 00:09:01,408
[Greg] <i>We utilized
a seven-inch gap.</i>

187
00:09:01,508 --> 00:09:03,977
This entire isolated area

188
00:09:04,077 --> 00:09:08,315
occurs completely over the top
of the structure as well.

189
00:09:10,383 --> 00:09:12,853
[Jay] <i>With both
performance spaces in place,</i>

190
00:09:12,953 --> 00:09:16,022
<i>the biggest
engineering challenge remains.</i>

191
00:09:16,589 --> 00:09:18,758
<i>Safdie's vision
is to unite them</i>

192
00:09:18,859 --> 00:09:22,062
<i>with a large,
curving glass lobby.</i>

193
00:09:22,863 --> 00:09:24,498
<i>Creating
a life-filled space</i>

194
00:09:24,598 --> 00:09:27,301
<i>with incredible views
that evoke the excitement</i>

195
00:09:27,401 --> 00:09:29,470
<i>of being in a circus
big top.</i>

196
00:09:29,570 --> 00:09:32,173
[Moshe] <i>We started thinking
of a glass stand.</i>

197
00:09:32,306 --> 00:09:35,008
Except, instead of canvas,
you had glass there.

198
00:09:35,609 --> 00:09:36,877
[Jay] <i>Simple in theory,</i>

199
00:09:36,977 --> 00:09:40,181
<i>but making this massive
glass and steel tent</i>

200
00:09:40,281 --> 00:09:42,816
<i>will be anything
but easy.</i>

201
00:09:43,583 --> 00:09:44,784
<i>It will be held in place</i>

202
00:09:44,885 --> 00:09:47,754
<i>by 27 high-tension rods
and cables.</i>

203
00:09:48,689 --> 00:09:52,126
We wanted to use cables because
of their inherent strength.

204
00:09:52,226 --> 00:09:54,961
That would mean that member
sizes could be smaller

205
00:09:55,062 --> 00:09:57,397
and the lobby
could be more transparent

206
00:09:57,497 --> 00:09:59,633
and the solution
could be more elegant.

207
00:10:00,267 --> 00:10:02,235
[Jay] <i>The rods and cables
will be anchored</i>

208
00:10:02,335 --> 00:10:03,737
<i>into the foundation wall</i>

209
00:10:03,837 --> 00:10:05,505
<i>and tied
to a supporting arm</i>

210
00:10:05,639 --> 00:10:08,208
<i>that acts
like a tentpole.</i>

211
00:10:09,376 --> 00:10:11,145
<i>From here,
they are hung</i>

212
00:10:11,245 --> 00:10:13,680
<i>to the outer edges
of the roof.</i>

213
00:10:14,915 --> 00:10:17,351
[Greg] <i>cables aren't very common
in the United States,</i>

214
00:10:17,484 --> 00:10:19,320
<i>especially in a glass roof.</i>

215
00:10:19,420 --> 00:10:21,454
So that was
a little daunting at first.

216
00:10:22,456 --> 00:10:24,891
[Jay] <i>Step one
is installing the cables.</i>

217
00:10:24,991 --> 00:10:27,294
<i>So far, so straightforward.</i>

218
00:10:27,394 --> 00:10:28,595
[Dan] <i>If you ever put up</i>

219
00:10:28,695 --> 00:10:29,996
<i>a canopy or a tent
in your backyard,</i>

220
00:10:30,130 --> 00:10:31,565
you just wanna get
the posts right

221
00:10:31,665 --> 00:10:33,667
and the tie-downs about right,

222
00:10:33,767 --> 00:10:35,669
but everything
is loose and floppy.

223
00:10:35,802 --> 00:10:37,804
That's the first phase
of construction.

224
00:10:37,938 --> 00:10:39,973
Then we need
to tighten things up.

225
00:10:40,106 --> 00:10:43,177
<i>And so the big pull
was meant to be that tightening.</i>

226
00:10:43,310 --> 00:10:44,645
[Jay] <i>Before they can
do the job</i>

227
00:10:44,778 --> 00:10:49,383
<i>of holding 487 tons
of glass securely in place,</i>

228
00:10:49,483 --> 00:10:52,486
<i>the cables
must be individually tensioned</i>

229
00:10:52,619 --> 00:10:54,655
<i>with hydraulic jacks.</i>

230
00:10:54,755 --> 00:10:57,458
There's a tremendous amount
of force in those cables.

231
00:10:57,958 --> 00:10:59,627
[Kyle] <i>The loads
on the cables</i>

232
00:10:59,727 --> 00:11:01,428
<i>that pulled against the steel</i>

233
00:11:01,528 --> 00:11:06,300
started with 500,000 pounds
of force on the center cable

234
00:11:06,400 --> 00:11:09,570
and then changed
as it went away from the center.

235
00:11:10,337 --> 00:11:12,006
[Jay] <i>As they start
the tensioning process,</i>

236
00:11:12,106 --> 00:11:14,408
<i>the stakes are high.</i>

237
00:11:14,508 --> 00:11:15,842
[Greg] <i>DEFCON level went up.</i>

238
00:11:15,943 --> 00:11:17,411
<i>One of these cables
were to break,</i>

239
00:11:17,511 --> 00:11:19,880
that could've caused
a lot of damage.

240
00:11:20,881 --> 00:11:23,650
[Jay] <i>One-by-one,
the cables are tensioned.</i>

241
00:11:24,852 --> 00:11:27,254
There was more and more pressure
being applied

242
00:11:27,354 --> 00:11:30,057
as we worked our way across
the front of the building.

243
00:11:30,791 --> 00:11:34,495
[Jay] <i>But it's not long
before disaster strikes.</i>

244
00:11:34,561 --> 00:11:37,397
[Kyle] <i>Those forces build up
to a point</i>

245
00:11:37,497 --> 00:11:40,734
<i>where we had a failure
on one of the connections.</i>

246
00:11:40,834 --> 00:11:43,637
The column
that supported the cable

247
00:11:43,738 --> 00:11:47,574
came up out of its socket
at the bottom.

248
00:11:47,707 --> 00:11:50,744
<i>I was in the building,
and the building shook.</i>

249
00:11:57,150 --> 00:11:58,285
[Jay] <i>In Kansas City,</i>

250
00:11:58,385 --> 00:12:00,220
<i>the team building
a performing arts venue</i>

251
00:12:00,321 --> 00:12:02,723
<i>with a huge glass tent
for a lobby</i>

252
00:12:02,856 --> 00:12:05,625
<i>has hit a big problem.</i>

253
00:12:07,628 --> 00:12:09,896
<i>While tensioning
the steel support cables,</i>

254
00:12:10,030 --> 00:12:12,633
<i>an important connection
has failed.</i>

255
00:12:13,401 --> 00:12:16,303
[Kyle] <i>This was a failure
on a detail</i>

256
00:12:16,403 --> 00:12:18,605
that stopped the project.

257
00:12:19,206 --> 00:12:20,541
[Jay] <i>Before they can continue,</i>

258
00:12:20,641 --> 00:12:22,977
<i>the team needs
to bolster the connections</i>

259
00:12:23,077 --> 00:12:25,345
<i>on all the building's columns.</i>

260
00:12:25,445 --> 00:12:29,316
We came back, we more heavily
reinforced the welds.

261
00:12:29,416 --> 00:12:33,554
<i>We worked for about 2 months,
24 hours a day,</i>

262
00:12:33,688 --> 00:12:35,890
<i>with iron workers.</i>

263
00:12:35,990 --> 00:12:38,192
Every piece of metal
on that joint

264
00:12:38,292 --> 00:12:41,194
was welded together
with the other piece of metal.

265
00:12:42,028 --> 00:12:43,864
[Jay] <i>With the extra welding
complete,</i>

266
00:12:43,964 --> 00:12:46,066
<i>they can recommence tensioning.</i>

267
00:12:46,500 --> 00:12:49,036
<i>But now there's another reason
to worry.</i>

268
00:12:49,136 --> 00:12:50,838
<i>As the cables
are pulled taught,</i>

269
00:12:50,971 --> 00:12:54,541
<i>the whole concert hall structure
is going to move.</i>

270
00:12:55,275 --> 00:12:58,044
We had to basically build
the building

271
00:12:58,178 --> 00:12:59,980
leaning backwards
to the north

272
00:13:00,081 --> 00:13:02,483
so that, when we pulled
to the south,

273
00:13:02,583 --> 00:13:05,118
the whole building leaned
forward into position.

274
00:13:07,220 --> 00:13:10,824
The prediction was it would
move two to six inches.

275
00:13:12,058 --> 00:13:14,295
[Jay] <i>Until the structure hits
its final position,</i>

276
00:13:14,428 --> 00:13:17,397
<i>important elements of the build
are on hold.</i>

277
00:13:18,231 --> 00:13:21,769
For example, you can't
put the elevators in

278
00:13:21,902 --> 00:13:23,970
if the building's gonna move.

279
00:13:24,872 --> 00:13:26,440
[Jay] <i>The big pull</i>

280
00:13:26,573 --> 00:13:29,075
<i>is a tense moment
for the team.</i>

281
00:13:29,977 --> 00:13:31,578
It's always nervous to see
your building

282
00:13:31,678 --> 00:13:33,613
being put under
that much load.

283
00:13:34,548 --> 00:13:36,016
[Kyle] <i>When we began to pull,</i>

284
00:13:36,117 --> 00:13:40,120
we started to see the building
do exactly what was predicted.

285
00:13:40,554 --> 00:13:43,090
[Jay] <i>After a month
of careful calibration,</i>

286
00:13:43,190 --> 00:13:46,726
<i>all 27 cables
are brought up to tension.</i>

287
00:13:47,728 --> 00:13:50,030
[Kyle] <i>When the tensioning
was completed,</i>

288
00:13:50,130 --> 00:13:52,265
we were all relieved.

289
00:13:55,736 --> 00:13:57,338
[Jay] <i>The final challenge
is to fit</i>

290
00:13:57,438 --> 00:14:01,441
<i>the 686 glass panels
across each row of cables,</i>

291
00:14:01,542 --> 00:14:07,581
<i>creating a 48,000-square-foot
glass ceiling and facade.</i>

292
00:14:08,148 --> 00:14:11,885
[Kyle] <i>We searched worldwide
to have experts</i>

293
00:14:11,985 --> 00:14:14,588
<i>in cable-supported glass.</i>

294
00:14:14,688 --> 00:14:17,858
They understood
the delicacies

295
00:14:17,958 --> 00:14:20,361
of pulling
millions of pounds

296
00:14:20,494 --> 00:14:23,363
across cables
to support the glass.

297
00:14:24,698 --> 00:14:26,566
[Jay] <i>First, they design
a system</i>

298
00:14:26,666 --> 00:14:28,335
<i>that will minimize
the complexity</i>

299
00:14:28,435 --> 00:14:31,939
<i>of this 686-piece
jigsaw puzzle.</i>

300
00:14:32,807 --> 00:14:34,341
[Greg] <i>We worked a lot
with the geometry</i>

301
00:14:34,474 --> 00:14:37,111
<i>to make sure that we didn't have
unique pieces</i>

302
00:14:37,211 --> 00:14:40,180
so that most of the pieces
were not custom.

303
00:14:40,280 --> 00:14:41,682
They were all the same size.

304
00:14:42,016 --> 00:14:44,084
[Jay] <i>Then,
using suction clamps,</i>

305
00:14:44,185 --> 00:14:46,787
<i>they maneuver the panes
into place.</i>

306
00:14:46,887 --> 00:14:49,122
<i>The slightest mistake
in positioning</i>

307
00:14:49,223 --> 00:14:51,124
<i>will throw off
the whole sequence.</i>

308
00:14:51,224 --> 00:14:52,492
The glass is installed,

309
00:14:52,626 --> 00:14:54,628
and then the flashing
and the waterproofing

310
00:14:54,728 --> 00:14:56,029
are put in.

311
00:14:56,129 --> 00:14:58,865
[Jay] <i>Slowly,
the tent canopy takes shape.</i>

312
00:14:59,466 --> 00:15:01,668
<i>Stretching across
the roof of the lobby</i>

313
00:15:01,768 --> 00:15:04,738
<i>before swooping down across
the front of the building.</i>

314
00:15:04,839 --> 00:15:07,641
[Kyle] <i>The facade was
more difficult</i>

315
00:15:07,741 --> 00:15:08,909
<i>because of gravity.</i>

316
00:15:09,043 --> 00:15:12,245
And there had to be work
to pull the glass

317
00:15:12,346 --> 00:15:13,480
into the structure,

318
00:15:13,580 --> 00:15:15,882
at the same time,
connecting it to the structure.

319
00:15:16,383 --> 00:15:19,553
[Jay] <i>It takes five months
of painstaking positioning</i>

320
00:15:19,653 --> 00:15:21,888
<i>before the center's
extraordinary facade</i>

321
00:15:21,988 --> 00:15:23,390
<i>is complete.</i>

322
00:15:23,490 --> 00:15:26,259
We made it
and it was a great party.

323
00:15:31,165 --> 00:15:32,699
[Jay] <i>In September, 2011,</i>

324
00:15:32,799 --> 00:15:36,236
<i>almost five years
after construction began,</i>

325
00:15:36,336 --> 00:15:38,405
<i>the Kauffman Center
for the Performing Arts</i>

326
00:15:38,538 --> 00:15:40,941
<i>is officially open
to the public.</i>

327
00:15:42,343 --> 00:15:46,413
<i>It's an event attended
by 55,000 guests.</i>

328
00:15:47,848 --> 00:15:49,917
[Moshe] <i>The lines
to get into the building,</i>

329
00:15:50,017 --> 00:15:51,518
which is going
all the way around,

330
00:15:51,618 --> 00:15:52,820
it was like a pilgrimage.

331
00:15:52,920 --> 00:15:55,322
It was super exciting.

332
00:15:55,923 --> 00:15:58,558
[Jay] <i>Since then,
the center has garnered awards</i>

333
00:15:58,659 --> 00:16:03,530
<i>for its architectural innovation
and acoustic performance.</i>

334
00:16:04,531 --> 00:16:06,466
[Devon]
<i>It speaks of dance.</i>

335
00:16:06,600 --> 00:16:07,835
It speaks of art.

336
00:16:07,935 --> 00:16:09,937
It speaks
of performance.

337
00:16:10,070 --> 00:16:12,672
And it speaks of quality.

338
00:16:14,275 --> 00:16:16,977
Performing in this beauty
elevates you.

339
00:16:17,544 --> 00:16:20,113
<i>It's a very comfortable hall
for audiences.</i>

340
00:16:20,213 --> 00:16:23,483
And it really has elevated
the art scene in Kansas City

341
00:16:23,617 --> 00:16:25,619
in ways
that are almost indescribable.

342
00:16:26,153 --> 00:16:28,222
[Jay] <i>Giving the people
of Kansas City access</i>

343
00:16:28,322 --> 00:16:31,124
<i>to a rich array
of cultural experiences.</i>

344
00:16:31,224 --> 00:16:34,795
The Kauffman Center has brought
a different level

345
00:16:34,895 --> 00:16:37,598
of performing arts
to Kansas City.

346
00:16:37,698 --> 00:16:39,900
<i>We've had acts here
that we wouldn't have had,</i>

347
00:16:40,000 --> 00:16:43,169
so it's actually a wonderful
gift to our community.

348
00:16:45,906 --> 00:16:49,009
[Jay] <i>Sixteen years
after her dying wish,</i>

349
00:16:49,109 --> 00:16:52,713
<i>Muriel Kauffman's vision
has been realized.</i>

350
00:16:52,780 --> 00:16:55,382
I think she'd be
absolutely thrilled.

351
00:16:55,482 --> 00:16:56,817
I really do.

352
00:16:56,950 --> 00:16:59,886
<i>I really feel
we've gone beyond her mission.</i>

353
00:17:04,491 --> 00:17:11,598
[music]

354
00:17:12,432 --> 00:17:14,534
Ontario, Canada,
was never a place

355
00:17:14,634 --> 00:17:16,871
lacking incredible landmarks,

356
00:17:16,971 --> 00:17:18,739
but that didn't stop the city
of Mississauga

357
00:17:18,839 --> 00:17:21,475
from getting itself
a stunning new skyline.

358
00:17:21,575 --> 00:17:24,812
With its fluid lines
and enviable curves,

359
00:17:24,912 --> 00:17:27,948
this new skyscraper project
has been fondly dubbed

360
00:17:28,015 --> 00:17:29,550
the Marilyn Monroe Towers.

361
00:17:29,650 --> 00:17:33,120
The thing is there was
only one Marilyn Monroe.

362
00:17:33,186 --> 00:17:36,690
There are two
of these absolute beauties.

363
00:17:40,327 --> 00:17:43,464
<i>Introducing Absolute Towers.</i>

364
00:17:43,564 --> 00:17:47,401
These look like two giant
twisting Slinkies

365
00:17:47,534 --> 00:17:49,269
that could almost move.

366
00:17:50,103 --> 00:17:52,606
[Jay] <i>Creating them
was a huge gamble.</i>

367
00:17:53,507 --> 00:17:55,075
[Sam] <i>There's a great deal
of risk.</i>

368
00:17:55,175 --> 00:17:57,344
This has never been done before.

369
00:17:57,811 --> 00:17:59,046
[Jay] <i>Their twisting shape</i>

370
00:17:59,146 --> 00:18:01,548
<i>caused huge headaches
for the engineers.</i>

371
00:18:01,648 --> 00:18:04,051
There was a lot of worrying
and anxiety

372
00:18:04,151 --> 00:18:05,385
throughout the project.

373
00:18:05,486 --> 00:18:07,420
There were sleepless nights,
of course.

374
00:18:09,456 --> 00:18:10,624
[Jay] <i>Built as part</i>

375
00:18:10,758 --> 00:18:12,659
<i>of a half-billion-dollar
development,</i>

376
00:18:12,760 --> 00:18:14,195
<i>it took five years</i>

377
00:18:14,295 --> 00:18:16,297
<i>to construct two of the most
beautifully curved</i>

378
00:18:16,430 --> 00:18:18,164
<i>apartment towers
in the world</i>

379
00:18:18,264 --> 00:18:22,936
<i>and completely redefined
the skyline of Mississauga.</i>

380
00:18:24,704 --> 00:18:27,407
<i>So how did they build them?</i>

381
00:18:34,648 --> 00:18:36,116
<i>It's the early 2000s,</i>

382
00:18:36,250 --> 00:18:38,718
<i>and 15 miles
from Toronto, Canada,</i>

383
00:18:38,818 --> 00:18:42,455
<i>the city of Mississauga
is rapidly expanding.</i>

384
00:18:43,524 --> 00:18:47,727
<i>Its population grows
by almost 10% in five years.</i>

385
00:18:48,562 --> 00:18:50,798
<i>But growth
has been haphazard.</i>

386
00:18:50,931 --> 00:18:53,733
<i>And there isn't
a city center to be proud of.</i>

387
00:18:53,834 --> 00:18:57,671
<i>In 2005,
that's all about to change.</i>

388
00:18:57,771 --> 00:18:59,106
[Mark]
<i>Mississauga had a vision</i>

389
00:18:59,206 --> 00:19:01,342
<i>which, at the time,
was quite revolutionary</i>

390
00:19:01,442 --> 00:19:06,480
to create a downtown
around their city hall.

391
00:19:06,980 --> 00:19:08,515
<i>There were these
huge plot of lands</i>

392
00:19:08,648 --> 00:19:10,518
<i>that were undeveloped.</i>

393
00:19:10,651 --> 00:19:13,253
[Jay] <i>A local developer
shares the vision.</i>

394
00:19:13,953 --> 00:19:16,356
[Sam] <i>It's an important
intersection in the city.</i>

395
00:19:16,456 --> 00:19:18,325
And it's a prominent location.

396
00:19:18,459 --> 00:19:21,028
And I always thought
this was a great location

397
00:19:21,161 --> 00:19:23,163
for a residential development.

398
00:19:24,665 --> 00:19:26,500
[Jay] <i>Together,
they launch a competition</i>

399
00:19:26,633 --> 00:19:29,970
<i>to find a design which will
transform Mississauga.</i>

400
00:19:31,238 --> 00:19:34,007
The hope was always that we
would see ideas

401
00:19:34,140 --> 00:19:35,843
that we've never seen before,

402
00:19:35,976 --> 00:19:37,911
<i>new and creative approaches,</i>

403
00:19:38,011 --> 00:19:41,281
and, effectively, that's exactly
how it turned out.

404
00:19:42,016 --> 00:19:43,350
[Jay] <i>The competition attracts</i>

405
00:19:43,483 --> 00:19:46,153
<i>more than 90 entrants
from across the world.</i>

406
00:19:46,854 --> 00:19:48,689
[Dang] <i>We want
something different</i>

407
00:19:48,789 --> 00:19:51,925
where everybody passing through
sees something

408
00:19:52,025 --> 00:19:54,995
which stand out
as a landmark building.

409
00:19:56,029 --> 00:19:57,531
[Jay] <i>There's one design</i>

410
00:19:57,631 --> 00:20:00,534
<i>that stops people
in their tracks.</i>

411
00:20:01,935 --> 00:20:03,804
From the very beginning,
MAD's design

412
00:20:03,904 --> 00:20:06,339
was something that everyone
gravitated to.

413
00:20:07,274 --> 00:20:08,842
[Jay] <i>Winners MAD Architects</i>

414
00:20:08,942 --> 00:20:11,812
<i>will go on to become
a global organization.</i>

415
00:20:11,912 --> 00:20:13,146
<i>But at the time,</i>

416
00:20:13,246 --> 00:20:15,015
<i>they're a brand-new
architecture firm,</i>

417
00:20:15,149 --> 00:20:17,284
<i>working out of Beijing, China.</i>

418
00:20:17,518 --> 00:20:19,186
<i>They have a fantastic design,</i>

419
00:20:19,286 --> 00:20:22,522
<i>but they are also untested.</i>

420
00:20:22,922 --> 00:20:24,991
We were like
new graduate student

421
00:20:25,091 --> 00:20:29,163
without any experience to build
a high-rise building.

422
00:20:29,596 --> 00:20:32,732
<i>So that was a big challenge.</i>

423
00:20:39,506 --> 00:20:41,841
[Jay] <i>In Mississauga, Ontario,</i>

424
00:20:41,941 --> 00:20:44,845
<i>a contest to design
a pair of apartment buildings</i>

425
00:20:44,945 --> 00:20:46,113
<i>has been won</i>

426
00:20:46,213 --> 00:20:48,882
<i>by up-and-coming firm
MAD Architects,</i>

427
00:20:48,982 --> 00:20:53,553
<i>despite the fact that they have
never built a high-rise.</i>

428
00:20:54,989 --> 00:20:57,024
I cannot imagine
the mix of emotions

429
00:20:57,124 --> 00:20:58,325
that he must've felt.

430
00:20:58,425 --> 00:20:59,759
"I've won. I've got it!

431
00:20:59,860 --> 00:21:02,729
Oh, no, now I've gotta
build the thing."

432
00:21:03,130 --> 00:21:04,298
[Jay] <i>What's more,</i>

433
00:21:04,398 --> 00:21:06,466
<i>the winning design
is for two towers</i>

434
00:21:06,567 --> 00:21:10,070
<i>that would look like nothing
that has been built before.</i>

435
00:21:10,137 --> 00:21:13,907
The key challenge was to think
about possible future

436
00:21:14,007 --> 00:21:15,709
of a high-rise building.

437
00:21:15,810 --> 00:21:18,478
[Jay] <i>It's going to be very
difficult to bring to life.</i>

438
00:21:18,578 --> 00:21:22,249
I want to create something
that looks not fixed.

439
00:21:22,349 --> 00:21:25,785
When you look at the tower
from different angle,

440
00:21:25,919 --> 00:21:28,922
it looks
like the building can move.

441
00:21:32,192 --> 00:21:33,994
[Jay] <i>The team's challenge
will be to create</i>

442
00:21:34,127 --> 00:21:36,596
<i>the impression
that the two sculptural towers</i>

443
00:21:36,696 --> 00:21:38,332
<i>are spinning</i>

444
00:21:38,432 --> 00:21:41,902
<i>while making sure they are
actually solid as a rock.</i>

445
00:21:43,470 --> 00:21:46,673
<i>As well as building
super strong foundations,</i>

446
00:21:46,773 --> 00:21:48,141
<i>they've also gotta find
a way</i>

447
00:21:48,275 --> 00:21:51,878
<i>of digging deep enough to create
six stories of parking.</i>

448
00:21:52,580 --> 00:21:53,947
<i>Once they get out of the ground,</i>

449
00:21:54,047 --> 00:21:57,217
<i>the floors will rotate
as they go up the towers.</i>

450
00:21:58,118 --> 00:21:59,653
<i>This means the team
will have to find a way</i>

451
00:21:59,753 --> 00:22:01,822
<i>of dealing with
the uneven forces</i>

452
00:22:01,922 --> 00:22:03,524
<i>that this will create.</i>

453
00:22:04,225 --> 00:22:06,826
<i>While the extended floor plates
that will become balconies</i>

454
00:22:06,927 --> 00:22:09,863
<i>are in danger of transferring
the bitter Canadian winter</i>

455
00:22:09,997 --> 00:22:15,268
<i>directly into each
of the 884 apartments.</i>

456
00:22:16,537 --> 00:22:18,705
<i>If they can pull it off,
they will create</i>

457
00:22:18,839 --> 00:22:22,009
<i>two incredible
curving majestic towers</i>

458
00:22:22,109 --> 00:22:26,246
<i>that will completely transform
the city skyline.</i>

459
00:22:29,783 --> 00:22:32,018
<i>In winter 2007,</i>

460
00:22:32,118 --> 00:22:36,022
<i>work begins excavating
to create solid foundations.</i>

461
00:22:37,157 --> 00:22:40,828
<i>And the huge six-story
underground parking garage.</i>

462
00:22:41,295 --> 00:22:43,063
I think it was
the deepest dig

463
00:22:43,196 --> 00:22:44,698
in North America
at the time.

464
00:22:45,999 --> 00:22:49,703
[Jay] <i>It's no easy job
in the Mississauga ground.</i>

465
00:22:50,904 --> 00:22:54,375
It's actually weathered shale,
which is a pretty hard soil,

466
00:22:54,475 --> 00:22:56,377
<i>so difficult to excavate.</i>

467
00:22:56,977 --> 00:23:00,047
Digging through shale can
really slow a build down.

468
00:23:00,147 --> 00:23:02,616
It requires
very special equipment.

469
00:23:02,749 --> 00:23:04,885
For about a year, all we heard
was rock breaking,

470
00:23:04,985 --> 00:23:07,120
just making our way down
to the bottom of the hall.

471
00:23:08,522 --> 00:23:09,890
[Jay] <i>It takes 8 months</i>

472
00:23:09,990 --> 00:23:13,260
<i>to dig through more than 90 feet
of tough shale</i>

473
00:23:13,360 --> 00:23:17,530
<i>and another 11 to construct
the underground parking garage.</i>

474
00:23:18,465 --> 00:23:21,301
<i>The next challenge
is working out how to build</i>

475
00:23:21,435 --> 00:23:23,069
<i>the twisting towers.</i>

476
00:23:23,169 --> 00:23:26,106
[Mark] <i>It's an oval floor plate
that's repeated,</i>

477
00:23:26,239 --> 00:23:30,610
but it rotates
as it travels up the tower.

478
00:23:32,613 --> 00:23:35,483
[Yuri] <i>From ground floor
to 10th floor, approximately,</i>

479
00:23:35,616 --> 00:23:37,785
it almost didn't turn,
almost.

480
00:23:37,885 --> 00:23:39,719
Maybe one degree.

481
00:23:39,820 --> 00:23:42,622
Then it started
to turn three degrees,

482
00:23:42,722 --> 00:23:45,492
<i>then five degrees,
then seven degrees.</i>

483
00:23:45,592 --> 00:23:50,130
<i>Then, again, the turning speed
was reduced.</i>

484
00:23:50,264 --> 00:23:53,199
That creates
a huge structural issue.

485
00:23:54,468 --> 00:23:56,770
[Jay] <i>There will be
209 degrees</i>

486
00:23:56,870 --> 00:23:58,906
<i>of twists
in the first tower</i>

487
00:23:59,006 --> 00:24:01,509
<i>and 200 degrees in the second.</i>

488
00:24:01,942 --> 00:24:03,811
<i>This will create
uneven forces.</i>

489
00:24:03,911 --> 00:24:06,246
<i>And dealing with them
won't be easy.</i>

490
00:24:06,346 --> 00:24:08,883
<i>In a standard tower,
you can simply line up</i>

491
00:24:09,016 --> 00:24:10,884
<i>the supporting columns
through the building</i>

492
00:24:10,985 --> 00:24:12,352
<i>to take the load.</i>

493
00:24:12,452 --> 00:24:16,356
<i>But the offset floor plates
make this impossible.</i>

494
00:24:18,024 --> 00:24:19,593
[Yuri] <i>I remember
I was thinking</i>

495
00:24:19,693 --> 00:24:23,163
<i>about structural system
which supports the building</i>

496
00:24:23,263 --> 00:24:24,531
to such extent

497
00:24:24,631 --> 00:24:29,737
that I was just crossing
a red light on the intersection.

498
00:24:29,837 --> 00:24:32,639
<i>So then I realized that it's
better to think</i>

499
00:24:32,739 --> 00:24:34,875
not in driving the car.

500
00:24:36,043 --> 00:24:38,979
[Jay] <i>Thankfully,
inspiration strikes.</i>

501
00:24:39,079 --> 00:24:40,647
<i>They realize a solution</i>

502
00:24:40,747 --> 00:24:44,017
<i>is to make the apartment walls
load-bearing.</i>

503
00:24:44,117 --> 00:24:46,186
We decided, then,
that the best way

504
00:24:46,319 --> 00:24:49,823
would be to keep
the walls in line.

505
00:24:49,923 --> 00:24:53,194
I would call it
a rectangular structural system

506
00:24:53,327 --> 00:24:56,697
where walls
are located

507
00:24:56,797 --> 00:24:58,865
<i>along gridlines.</i>

508
00:25:00,434 --> 00:25:02,936
[Jay] <i>It's genius
in its simplicity.</i>

509
00:25:03,070 --> 00:25:04,872
<i>The walls will line up
from the top</i>

510
00:25:04,972 --> 00:25:07,641
<i>to the bottom
of the entire building,</i>

511
00:25:08,475 --> 00:25:10,210
<i>becoming short or longer</i>

512
00:25:10,310 --> 00:25:12,446
<i>to allow
for the oval floors' rotation.</i>

513
00:25:13,113 --> 00:25:15,682
<i>This allows them to channel
the weight of the building</i>

514
00:25:15,782 --> 00:25:18,085
<i>down to the foundations.</i>

515
00:25:18,185 --> 00:25:21,755
[Yuri] <i>According to
this rectangular system,</i>

516
00:25:22,088 --> 00:25:27,294
all points
of each individual floor

517
00:25:27,394 --> 00:25:32,032
of all 56 floors
were supported properly.

518
00:25:35,035 --> 00:25:36,736
[Jay] <i>They may have
overcome one problem</i>

519
00:25:36,870 --> 00:25:38,772
<i>caused by
the spiraling shape,</i>

520
00:25:38,872 --> 00:25:41,341
<i>but there are more to come.</i>

521
00:25:41,975 --> 00:25:43,443
<i>In a typical
apartment building,</i>

522
00:25:43,543 --> 00:25:46,213
<i>each story
is identical to build.</i>

523
00:25:47,847 --> 00:25:50,250
[Yuri] <i>Workers
like repetition.</i>

524
00:25:50,350 --> 00:25:52,119
<i>When they build 50 floors,</i>

525
00:25:52,252 --> 00:25:55,689
every day, they come to work,
and they do the same thing.

526
00:25:56,223 --> 00:25:59,426
[Jay] <i>But as each floor twists
around the supporting walls,</i>

527
00:25:59,526 --> 00:26:01,829
<i>it means creating
a fresh floor plate</i>

528
00:26:01,929 --> 00:26:03,530
<i>for every level.</i>

529
00:26:03,664 --> 00:26:06,867
<i>And this will be
a massive headache.</i>

530
00:26:13,206 --> 00:26:14,541
[Jay] <i>In Mississauga,</i>

531
00:26:14,674 --> 00:26:16,977
<i>the team behind a pair
of spinning skyscrapers</i>

532
00:26:17,077 --> 00:26:18,612
<i>needs to find a way
to build</i>

533
00:26:18,712 --> 00:26:20,548
<i>a total of 106 stories,</i>

534
00:26:20,681 --> 00:26:24,051
<i>each with a slightly different
floor plate,</i>

535
00:26:24,552 --> 00:26:27,888
<i>while also saving time, money,</i>

536
00:26:28,022 --> 00:26:30,957
<i>and the construction
workers' sanity.</i>

537
00:26:31,057 --> 00:26:32,459
[Mark] <i>We impose a system</i>

538
00:26:32,559 --> 00:26:36,129
<i>that made
a regular pattern apparent</i>

539
00:26:36,196 --> 00:26:37,898
so that we only had to have

540
00:26:38,032 --> 00:26:41,001
five typical floor plates
that changed.

541
00:26:41,769 --> 00:26:44,537
<i>So each one
could be manipulated,</i>

542
00:26:44,638 --> 00:26:45,939
<i>mirrored, rotated,</i>

543
00:26:46,040 --> 00:26:48,142
depending on where
in the tower it was.

544
00:26:48,475 --> 00:26:50,311
[Jay] <i>Even then,
this is still</i>

545
00:26:50,411 --> 00:26:53,514
<i>an incredibly complicated
design to pull off.</i>

546
00:26:53,614 --> 00:26:54,981
<i>In a standard skyscraper,</i>

547
00:26:55,081 --> 00:26:58,185
<i>you'd expect to complete a floor
in four days.</i>

548
00:26:58,786 --> 00:27:02,356
[Dang] <i>It took months
to build the first floors.</i>

549
00:27:02,456 --> 00:27:04,925
After that, it took
less than two weeks

550
00:27:05,058 --> 00:27:06,059
for one floor.

551
00:27:06,159 --> 00:27:08,462
Then the building goes
very fast

552
00:27:08,595 --> 00:27:10,664
and quicker
towards the sky.

553
00:27:11,898 --> 00:27:13,767
[Jay] <i>The other big problem
with the floor plates</i>

554
00:27:13,900 --> 00:27:16,503
<i>is that they include
a curving balcony</i>

555
00:27:16,603 --> 00:27:18,005
<i>for each apartment.</i>

556
00:27:18,072 --> 00:27:19,806
[Mark] <i>Continuous balconies
contribute a lot</i>

557
00:27:19,906 --> 00:27:21,542
<i>to heat loss
in towers.</i>

558
00:27:21,642 --> 00:27:24,945
And it is a big issue.
That needs to be dealt with.

559
00:27:26,714 --> 00:27:29,215
[Jay] <i>Because the balcony
is part of the floor plate,</i>

560
00:27:29,316 --> 00:27:31,585
<i>it joins
the inside of the apartment</i>

561
00:27:31,685 --> 00:27:33,153
<i>to the outside.</i>

562
00:27:33,253 --> 00:27:36,290
<i>So Ontario's 20-degree
Fahrenheit winter temperatures</i>

563
00:27:36,390 --> 00:27:39,693
<i>could lead
to serious chill inside.</i>

564
00:27:40,394 --> 00:27:41,628
[Sergio] <i>Essentially,
what you have to do</i>

565
00:27:41,762 --> 00:27:43,263
<i>is you have to separate
the balconies from the building.</i>

566
00:27:43,363 --> 00:27:46,133
So what's introduced is what's
called the thermal break.

567
00:27:47,301 --> 00:27:50,770
[Jay] <i>Where the balcony floor
passes inside the building,</i>

568
00:27:50,871 --> 00:27:52,773
<i>the team creates
a series of cavities</i>

569
00:27:52,873 --> 00:27:56,209
<i>which are insulated
to minimize heat loss.</i>

570
00:27:57,211 --> 00:27:59,579
<i>Then the connections
in between</i>

571
00:27:59,679 --> 00:28:01,782
<i>are reinforced
with steel bars</i>

572
00:28:01,882 --> 00:28:04,718
<i>to make sure the floors
stay firmly attached.</i>

573
00:28:06,387 --> 00:28:08,288
[Mark] <i>There's always
a resolution.</i>

574
00:28:08,388 --> 00:28:09,723
There's always a way
to solve a problem.

575
00:28:09,823 --> 00:28:11,324
You just have to think harder.

576
00:28:11,458 --> 00:28:15,195
[Jay] <i>Finally, the 364 feet
of balconies</i>

577
00:28:15,295 --> 00:28:18,866
<i>are ready to be wrapped
in beautiful shimmering glass.</i>

578
00:28:18,966 --> 00:28:20,501
[Sergio] <i>Even during
the finishing stages,</i>

579
00:28:20,601 --> 00:28:22,002
<i>there was the challenges,</i>

580
00:28:22,102 --> 00:28:23,837
but we knew that, every day,

581
00:28:23,937 --> 00:28:25,473
by putting our heads together

582
00:28:25,573 --> 00:28:28,008
and effectively moving forward
one step at a time,

583
00:28:28,108 --> 00:28:29,809
that we would get through it.

584
00:28:32,947 --> 00:28:34,548
[Jay] <i>In December 2012,</i>

585
00:28:34,648 --> 00:28:36,583
<i>the Absolute Towers
are ready</i>

586
00:28:36,650 --> 00:28:40,987
<i>for people to start moving
into the 884 apartments.</i>

587
00:28:42,022 --> 00:28:43,591
<i>Two shining sculptures</i>

588
00:28:43,657 --> 00:28:46,060
<i>that stand tall
on the skyline,</i>

589
00:28:46,160 --> 00:28:50,430
<i>redefining the city center
of Mississauga.</i>

590
00:28:51,698 --> 00:28:53,100
[Abe] <i>When I first saw
the building, I thought,</i>

591
00:28:53,166 --> 00:28:55,802
"Wow, it'll really stand out
on the horizon

592
00:28:55,902 --> 00:28:57,504
and be this anchor
for the city.

593
00:28:57,637 --> 00:28:59,906
And this is what
is going to be my home."

594
00:29:00,440 --> 00:29:02,776
[Ketlin] <i>You would think you get
less impressed by it every day,</i>

595
00:29:02,876 --> 00:29:06,079
but I get impressed
by the view or the feeling

596
00:29:06,213 --> 00:29:07,848
every day more and more.

597
00:29:07,948 --> 00:29:09,049
[Gino] <i>Everything about it said,</i>

598
00:29:09,149 --> 00:29:10,451
<i>"This is the right place
to be."</i>

599
00:29:10,551 --> 00:29:11,885
And I'll be honest with you.

600
00:29:12,019 --> 00:29:14,354
We feel like
we're in a piece of art.

601
00:29:14,455 --> 00:29:16,524
[Jay] <i>It took five years
to complete</i>

602
00:29:16,624 --> 00:29:18,725
<i>these imposing twisting forms,</i>

603
00:29:18,859 --> 00:29:22,596
<i>made from 82,000 cubic yards
of concrete</i>

604
00:29:22,696 --> 00:29:25,232
<i>and 10,000 tons of steel.</i>

605
00:29:25,366 --> 00:29:27,701
It was definitely a highlight
of my career.

606
00:29:28,468 --> 00:29:32,072
<i>I learned a lot
in a very short period of time.</i>

607
00:29:32,639 --> 00:29:34,542
[Yuri] <i>Physically,
this is landmark</i>

608
00:29:34,675 --> 00:29:36,543
<i>for people who live there.</i>

609
00:29:36,643 --> 00:29:40,714
But for me, it is milestone
of my life.

610
00:29:41,815 --> 00:29:44,985
[Jay] <i>Two beautiful
statuesque curving towers</i>

611
00:29:45,085 --> 00:29:50,390
<i>that put Mississauga
well and truly on the map.</i>

612
00:29:51,391 --> 00:29:54,728
Looking at these buildings
is so awe-inspiring.

613
00:29:54,828 --> 00:29:57,063
<i>You just feel it
in your soul.</i>

614
00:29:57,731 --> 00:30:01,368
They are truly a symbol now
of Mississauga.

615
00:30:06,640 --> 00:30:14,381
[music]

616
00:30:15,549 --> 00:30:17,885
When the magic city of Miami
wanted to build

617
00:30:17,985 --> 00:30:19,920
one of the most awesome
science attractions

618
00:30:20,054 --> 00:30:21,255
anywhere in the world,

619
00:30:21,388 --> 00:30:23,224
they weren't gonna use
any sleight-of-hand tricks

620
00:30:23,324 --> 00:30:25,425
to cheat their millions
of annual visitors.

621
00:30:25,525 --> 00:30:28,362
So in went
an amazing science museum,

622
00:30:28,462 --> 00:30:29,896
a stupendous planetarium,

623
00:30:29,997 --> 00:30:33,767
and a three-story, half-million
gallon cone-shaped aquarium

624
00:30:33,900 --> 00:30:36,737
with a 31-foot diameter
oculus lens.

625
00:30:36,837 --> 00:30:38,805
How did they manage
to get all that

626
00:30:38,905 --> 00:30:40,574
into just one building?

627
00:30:40,675 --> 00:30:42,976
Architectural magic.

628
00:30:45,980 --> 00:30:47,414
<i>Miami, Florida,</i>

629
00:30:47,514 --> 00:30:50,551
<i>famous for its sun-drenched
sandy beaches,</i>

630
00:30:50,651 --> 00:30:51,919
<i>its crystal-clear waters,</i>

631
00:30:52,019 --> 00:30:55,622
<i>and it's palm trees
blowing in the wind.</i>

632
00:30:56,456 --> 00:30:57,925
<i>For the last 70 years,</i>

633
00:30:58,025 --> 00:31:00,427
<i>it's also been home
to a science museum</i>

634
00:31:00,527 --> 00:31:01,962
<i>known today</i>

635
00:31:02,062 --> 00:31:05,299
<i>as the Phillip and Patricia Frost
Museum of Science.</i>

636
00:31:06,066 --> 00:31:08,035
The museum has been
a staple of Miami

637
00:31:08,135 --> 00:31:09,870
since the early 1950s.

638
00:31:09,970 --> 00:31:13,106
<i>It was actually run out
of a house, originally.</i>

639
00:31:13,573 --> 00:31:16,610
<i>Most of the exhibits
were donated items</i>

640
00:31:16,710 --> 00:31:19,213
that were historic
to Miami

641
00:31:19,313 --> 00:31:23,150
or from the natural environment
of Miami.

642
00:31:23,917 --> 00:31:26,320
[Jay] <i>In 1960,
it got a new home</i>

643
00:31:26,420 --> 00:31:29,390
<i>with more space
and more exhibits.</i>

644
00:31:30,124 --> 00:31:33,460
<i>But almost 50 years later,
it's time for an upgrade.</i>

645
00:31:33,961 --> 00:31:36,997
<i>Twelve million people
are visiting Miami every year.</i>

646
00:31:37,130 --> 00:31:40,834
<i>And the museum
is determined to lure them in.</i>

647
00:31:40,967 --> 00:31:42,502
[Trevor] <i>All these people
from all over the world</i>

648
00:31:42,603 --> 00:31:44,472
are coming to Miami,

649
00:31:44,572 --> 00:31:47,107
but they're coming to Miami
to be outdoors.

650
00:31:48,008 --> 00:31:51,011
<i>So how do we get people
that want to be outdoors</i>

651
00:31:51,112 --> 00:31:52,979
inside of a museum?

652
00:31:53,414 --> 00:31:54,848
[Jay] <i>In 2007,</i>

653
00:31:54,948 --> 00:31:58,218
<i>the firm responsible
for the Eden Project in England,</i>

654
00:31:58,318 --> 00:31:59,653
<i>Grimshaw Architects,</i>

655
00:31:59,787 --> 00:32:02,923
<i>wins the pitch
to design the museum.</i>

656
00:32:03,023 --> 00:32:05,392
Grimshaw Architects
really came up

657
00:32:05,492 --> 00:32:07,661
with a great approach
on how that might happen.

658
00:32:08,061 --> 00:32:11,064
The intention was that visitors
could freely move

659
00:32:11,198 --> 00:32:12,633
between the different exhibits,

660
00:32:12,733 --> 00:32:14,935
creating their own journeys
into science

661
00:32:15,035 --> 00:32:16,670
<i>with a real level of intimacy.</i>

662
00:32:16,770 --> 00:32:18,239
<i>And with hands-on experience,</i>

663
00:32:18,339 --> 00:32:21,875
<i>the actual museum itself
could showcase and tell stories.</i>

664
00:32:23,444 --> 00:32:28,215
[Jay] <i>Their vision is for a
new 250,000-square-foot museum</i>

665
00:32:28,349 --> 00:32:29,683
<i>on the waterfront.</i>

666
00:32:29,783 --> 00:32:32,686
<i>It will eventually house
a huge aquarium</i>

667
00:32:32,820 --> 00:32:34,521
<i>and planetarium.</i>

668
00:32:35,255 --> 00:32:37,792
<i>But, first, they need
to overcome the problems</i>

669
00:32:37,858 --> 00:32:39,893
<i>caused by a location
that's vulnerable</i>

670
00:32:39,993 --> 00:32:42,096
<i>both to the immediate threat
of hurricanes</i>

671
00:32:42,196 --> 00:32:45,532
<i>and the long-term rise
in the sea level.</i>

672
00:32:46,466 --> 00:32:50,170
<i>Then they've got two major
engineering challenges.</i>

673
00:32:50,270 --> 00:32:52,205
<i>First, they will
have to work out</i>

674
00:32:52,339 --> 00:32:54,508
<i>how to support
an enormous aquarium</i>

675
00:32:54,608 --> 00:32:56,009
<i>that's raised
off the ground,</i>

676
00:32:56,142 --> 00:32:59,914
<i>construct its sloping sides
from liquid concrete,</i>

677
00:33:00,014 --> 00:33:03,451
<i>and put a huge oculus lens
at the bottom</i>

678
00:33:03,551 --> 00:33:04,651
<i>that will survive the pressure</i>

679
00:33:04,751 --> 00:33:08,054
<i>of 4.5 million pounds
of water.</i>

680
00:33:08,622 --> 00:33:11,225
<i>Then there's the planetarium.</i>

681
00:33:11,692 --> 00:33:13,494
<i>Here, they will need
to construct</i>

682
00:33:13,594 --> 00:33:16,763
<i>an 87-foot diameter
self-supporting sphere</i>

683
00:33:16,863 --> 00:33:19,432
<i>from enormous
concrete panels.</i>

684
00:33:19,566 --> 00:33:21,801
<i>It's a big ask.</i>

685
00:33:21,901 --> 00:33:23,971
[Christian] <i>There were a range
of huge challenges,</i>

686
00:33:24,071 --> 00:33:26,907
challenges that were set
by the client.

687
00:33:27,274 --> 00:33:30,110
<i>It was a very ambitious
client group</i>

688
00:33:30,777 --> 00:33:35,015
that wanted to have a really
special, unique facility.

689
00:33:37,017 --> 00:33:38,919
[Jay] <i>In February 2012,</i>

690
00:33:39,019 --> 00:33:41,155
<i>work begins
as the team breaks ground</i>

691
00:33:41,255 --> 00:33:42,923
<i>to create the foundations.</i>

692
00:33:43,390 --> 00:33:45,593
[Seth]
<i>It was excitement for sure</i>

693
00:33:45,693 --> 00:33:48,595
doing something
that was never done before.

694
00:33:49,363 --> 00:33:51,565
[Jay] <i>And that includes
making sure the museum</i>

695
00:33:51,665 --> 00:33:53,033
<i>can cope with the twin threats</i>

696
00:33:53,133 --> 00:33:54,901
<i>of rising sea levels</i>

697
00:33:55,001 --> 00:33:57,671
<i>and flood risk
from hurricanes.</i>

698
00:33:58,405 --> 00:34:00,073
[Vincent]
<i>We had to really consider,</i>

699
00:34:00,207 --> 00:34:02,243
how could the building
be protected

700
00:34:02,309 --> 00:34:04,812
from moments
of coastal flooding?

701
00:34:04,912 --> 00:34:07,014
[Jay] <i>Florida has
the highest risk</i>

702
00:34:07,147 --> 00:34:08,582
<i>of any state
in the US</i>

703
00:34:08,682 --> 00:34:10,451
<i>of being hit
by a hurricane.</i>

704
00:34:10,517 --> 00:34:13,587
<i>In 1992,
Hurricane Andrew caused</i>

705
00:34:13,687 --> 00:34:17,757
<i>$26.5 billion
worth of destruction.</i>

706
00:34:18,525 --> 00:34:20,660
The storm surge
during Hurricane Andrew

707
00:34:20,761 --> 00:34:24,564
in 1992, I think,
was around plus 18 feet.

708
00:34:25,966 --> 00:34:27,901
[Jay] <i>The solution
the team comes up with</i>

709
00:34:28,001 --> 00:34:31,638
<i>lifts the project
to new heights, literally.</i>

710
00:34:32,238 --> 00:34:33,841
The building
is actually elevated

711
00:34:33,941 --> 00:34:37,678
well above the floodplain
designated requirements.

712
00:34:38,112 --> 00:34:39,846
[Jay] <i>To do this,
the first thing</i>

713
00:34:39,980 --> 00:34:41,548
<i>they construct
is a parking garage,</i>

714
00:34:41,648 --> 00:34:44,651
<i>which lifts the museum's
ground floor and its exhibits</i>

715
00:34:44,751 --> 00:34:47,521
<i>safely 21 feet
above sea level</i>

716
00:34:47,621 --> 00:34:51,558
<i>where they are further protected
by deployable flood barriers.</i>

717
00:34:53,594 --> 00:34:56,030
<i>Having managed
to keep seawater out,</i>

718
00:34:56,163 --> 00:34:57,931
<i>now they have to work out</i>

719
00:34:58,031 --> 00:35:01,235
<i>how to keep
half-a-million gallons of it in</i>

720
00:35:01,769 --> 00:35:03,738
<i>because a centerpiece
of the new museum</i>

721
00:35:03,871 --> 00:35:06,040
<i>will be the huge aquarium.</i>

722
00:35:06,507 --> 00:35:08,942
[Vincent] <i>It had to be scaled
at a certain proportion</i>

723
00:35:09,075 --> 00:35:10,577
<i>such that hammerhead sharks</i>

724
00:35:10,677 --> 00:35:12,613
could move around it
as they grow

725
00:35:12,713 --> 00:35:14,882
and develop
their musculature evenly.

726
00:35:14,982 --> 00:35:16,717
<i>And so the tank
had to be wide enough</i>

727
00:35:16,817 --> 00:35:19,119
for them to have a glide path
in a figure of eight

728
00:35:19,219 --> 00:35:21,922
without them just going in one
direction around the tank.

729
00:35:22,356 --> 00:35:25,458
[Jay] <i>Not only will it need
to be 117 feet wide</i>

730
00:35:25,592 --> 00:35:27,294
<i>at its widest point,</i>

731
00:35:27,394 --> 00:35:29,463
<i>but this aquarium also needs
to be built</i>

732
00:35:29,597 --> 00:35:31,498
<i>so that visitors
can walk underneath</i>

733
00:35:31,598 --> 00:35:34,868
<i>and look up at the fish
through a huge lens.</i>

734
00:35:34,968 --> 00:35:36,237
[Vincent] <i>It's an unusual tank.</i>

735
00:35:36,370 --> 00:35:38,272
It's elevated above ground,

736
00:35:38,405 --> 00:35:41,107
which brings tremendous
structural challenges,

737
00:35:41,208 --> 00:35:42,776
as you can imagine.

738
00:35:44,111 --> 00:35:46,980
[Corina] <i>The water will weigh
4.5 million pounds</i>

739
00:35:47,080 --> 00:35:50,317
<i>that will put an incredible
amount of pressure on the tank.</i>

740
00:35:51,451 --> 00:35:52,586
If it's not spread out,

741
00:35:52,719 --> 00:35:54,121
it can be so great

742
00:35:54,221 --> 00:35:56,090
the that piers holding up
the aquarium

743
00:35:56,190 --> 00:35:59,125
can pierce the bottom
and cause a disaster.

744
00:36:00,227 --> 00:36:03,297
[Seth] <i>We eventually came
to the conclusion</i>

745
00:36:03,397 --> 00:36:05,198
<i>of the six columns.</i>

746
00:36:05,932 --> 00:36:09,503
<i>Those six columns
are profiles.</i>

747
00:36:09,603 --> 00:36:11,171
<i>They start off small
at the base</i>

748
00:36:11,305 --> 00:36:13,807
<i>and then they expand
their dimension</i>

749
00:36:13,907 --> 00:36:17,844
as they hit the bottom surface
of the tank.

750
00:36:17,944 --> 00:36:19,680
So this provides
a larger surface area,

751
00:36:19,814 --> 00:36:21,381
reduces the stress.

752
00:36:23,484 --> 00:36:25,786
[Jay] <i>With the support system
in place,</i>

753
00:36:25,853 --> 00:36:27,321
<i>by winter 2014,</i>

754
00:36:27,421 --> 00:36:28,823
<i>the team is ready
to start building</i>

755
00:36:28,923 --> 00:36:31,291
<i>the aquarium
that will sit on top of it.</i>

756
00:36:32,626 --> 00:36:35,962
<i>Preparations have to be perfect
if they're gonna pull this off.</i>

757
00:36:36,630 --> 00:36:38,531
[Vincent] <i>The tank has to be
watertight.</i>

758
00:36:38,631 --> 00:36:41,902
And so that demanded it be
one continuous concrete pour

759
00:36:42,002 --> 00:36:43,570
so there were
no cold junctions

760
00:36:43,670 --> 00:36:45,572
between different moments

761
00:36:45,672 --> 00:36:47,707
where the concrete
is actually beginning to set.

762
00:36:49,577 --> 00:36:50,811
[Jay] <i>Any cold junctions,</i>

763
00:36:50,944 --> 00:36:52,812
<i>where one section
of the concrete sets</i>

764
00:36:52,946 --> 00:36:54,447
<i>before the next one
is poured,</i>

765
00:36:54,548 --> 00:36:57,017
<i>could create
structural weaknesses.</i>

766
00:36:57,151 --> 00:37:00,253
<i>They must be avoided
at all costs.</i>

767
00:37:00,687 --> 00:37:02,489
The impact
of a leak

768
00:37:02,589 --> 00:37:04,758
<i>down the road
could be catastrophic.</i>

769
00:37:04,892 --> 00:37:08,529
[Jay] <i>This means pouring
five million pounds of concrete</i>

770
00:37:08,629 --> 00:37:10,730
<i>in one go.</i>

771
00:37:11,865 --> 00:37:13,934
[Vincent] <i>There was
just tremendous excitement.</i>

772
00:37:14,067 --> 00:37:16,136
But if I'm honest,
there was also trepidation.

773
00:37:16,870 --> 00:37:20,774
[Jay] <i>On December 12, 2014,
the day arrives.</i>

774
00:37:20,874 --> 00:37:23,544
[Vincent] <i>This concrete pour
involved the delivery</i>

775
00:37:23,677 --> 00:37:26,680
<i>of 120 concrete trucks.</i>

776
00:37:28,148 --> 00:37:30,885
<i>The concrete had to arrive
in a particular schedule</i>

777
00:37:30,985 --> 00:37:33,520
to ensure that the right
viscosity of concrete

778
00:37:33,620 --> 00:37:35,556
was available
to then be pumped

779
00:37:35,689 --> 00:37:38,292
over 100 foot
into hoses

780
00:37:38,392 --> 00:37:40,460
and then down
into the tank itself.

781
00:37:41,762 --> 00:37:45,032
[Jay] <i>A team of 300 people
is needed to manage the pour</i>

782
00:37:45,132 --> 00:37:47,735
<i>and to create the shape
of the aquarium.</i>

783
00:37:47,868 --> 00:37:50,871
Everything about the geometry
was unusual.

784
00:37:50,971 --> 00:37:52,406
[Vincent] <i>One of
the biggest challenges</i>

785
00:37:52,506 --> 00:37:54,041
<i>was the actual slope
of the sides</i>

786
00:37:54,141 --> 00:37:55,876
and making sure the concrete
stayed in place.

787
00:37:56,843 --> 00:37:59,713
[Jay] <i>If it doesn't, it will
all pool at the bottom.</i>

788
00:38:00,447 --> 00:38:03,283
<i>As well as using
an extra thick mix of concrete,</i>

789
00:38:03,784 --> 00:38:05,986
<i>the team comes up
with an ingenious way</i>

790
00:38:06,119 --> 00:38:09,323
<i>of working it
on the aquarium's sloping side.</i>

791
00:38:09,457 --> 00:38:13,060
The contractors
had designed platforms

792
00:38:13,160 --> 00:38:15,662
<i>that they could kneel on
that were angled</i>

793
00:38:15,796 --> 00:38:17,331
<i>to enable work crews</i>

794
00:38:17,431 --> 00:38:19,666
<i>to then work the concrete
into position.</i>

795
00:38:20,400 --> 00:38:23,804
<i>It was an extraordinary effort,
and this went of for hours.</i>

796
00:38:24,271 --> 00:38:27,407
It was over 24 hours
of continuous pour.

797
00:38:28,342 --> 00:38:31,678
[Jay] <i>At 5:25 pm,
on December 13th,</i>

798
00:38:31,778 --> 00:38:34,615
<i>the team finishes
the huge pour.</i>

799
00:38:35,282 --> 00:38:37,818
[Christian] <i>It was great
to see the relieved faces</i>

800
00:38:37,918 --> 00:38:41,521
and jubilant atmosphere
of the people onsite.

801
00:38:42,723 --> 00:38:45,125
[Jay] <i>But the challenge
of creating the aquarium</i>

802
00:38:45,225 --> 00:38:47,094
<i>isn't quite over yet.</i>

803
00:38:47,194 --> 00:38:49,296
[Trevor] <i>Just to make matters
more complicated,</i>

804
00:38:49,396 --> 00:38:52,432
there's a large viewing window
30-feet in diameter

805
00:38:52,533 --> 00:38:55,168
<i>really at the bottom
of that exhibit.</i>

806
00:38:59,507 --> 00:39:04,078
[Jay] <i>In Miami, the team behind
an ambitious new science museum</i>

807
00:39:04,211 --> 00:39:07,348
<i>is trying to construct
an enormous viewing window</i>

808
00:39:07,448 --> 00:39:09,716
<i>that will enable visitors
to look up</i>

809
00:39:09,816 --> 00:39:12,152
<i>into a huge aquarium.</i>

810
00:39:14,555 --> 00:39:16,223
[Nehemiah] <i>The lens itself,</i>

811
00:39:16,323 --> 00:39:18,759
<i>I just think of how
incredibly strong that is</i>

812
00:39:18,892 --> 00:39:22,663
to span that distance
and to support all the weight

813
00:39:22,763 --> 00:39:25,131
from the water and the creatures
that are inside.

814
00:39:26,099 --> 00:39:27,868
[Jay] <i>They turn
to a specialist factory</i>

815
00:39:27,968 --> 00:39:31,271
<i>over 5,000 miles away
in Rome, Italy,</i>

816
00:39:31,405 --> 00:39:34,107
<i>to make a lens
almost 32-feet wide</i>

817
00:39:34,241 --> 00:39:35,876
<i>and 12-and-a-half inches thick.</i>

818
00:39:36,477 --> 00:39:38,012
[Christian] <i>It's made
out of acrylic.</i>

819
00:39:38,078 --> 00:39:39,780
<i>Glass couldn't do
such a job</i>

820
00:39:39,880 --> 00:39:42,182
with such a size,
with such thickness.

821
00:39:44,017 --> 00:39:45,886
[Jay] <i>It takes three weeks</i>

822
00:39:45,986 --> 00:39:48,655
<i>to ship
the enormous window from Rome.</i>

823
00:39:50,391 --> 00:39:51,759
<i>Once it's onsite,</i>

824
00:39:51,859 --> 00:39:54,695
<i>it's a delicate operation
to get it in place.</i>

825
00:39:55,696 --> 00:39:57,965
[Christian] <i>This acrylic lens
was lifted high up</i>

826
00:39:58,099 --> 00:40:01,001
over the roof
of the aquarium building.

827
00:40:01,902 --> 00:40:03,704
[Jay] <i>It's a tense time
for the team</i>

828
00:40:03,804 --> 00:40:05,839
<i>as the window
is lowered.</i>

829
00:40:06,206 --> 00:40:07,741
<i>If anything goes wrong,</i>

830
00:40:07,841 --> 00:40:10,577
<i>it will throw them
months off-schedule.</i>

831
00:40:11,044 --> 00:40:12,612
[Christian] <i>The ropes
could've torn</i>

832
00:40:12,746 --> 00:40:16,350
or a stronger wind breeze
could've moved the lens around,

833
00:40:16,450 --> 00:40:18,585
<i>and it would've been knocked
into the concrete</i>

834
00:40:18,718 --> 00:40:20,820
and chipped of an edge.

835
00:40:22,155 --> 00:40:24,591
[Jay] <i>The closer they get
to the bottom of the aquarium,</i>

836
00:40:24,992 --> 00:40:27,427
<i>the trickier
the maneuver becomes.</i>

837
00:40:28,061 --> 00:40:31,298
<i>But, finally, they can breathe
a sigh of relief</i>

838
00:40:31,432 --> 00:40:34,101
<i>as it safely reaches
its destination.</i>

839
00:40:34,201 --> 00:40:36,837
[Christian] <i>Multiple things
could've gone wrong.</i>

840
00:40:37,171 --> 00:40:39,206
Luckily, nothing did.

841
00:40:40,140 --> 00:40:42,008
[Jay] <i>The tank
is filled with seawater</i>

842
00:40:42,109 --> 00:40:44,011
<i>from the neighboring
Biscayne Bay.</i>

843
00:40:44,111 --> 00:40:46,580
<i>The weight of it
pushes the lens down,</i>

844
00:40:46,680 --> 00:40:48,582
<i>sealing it in place.</i>

845
00:40:49,249 --> 00:40:52,252
It was really almost like
the topping out of the building.

846
00:40:52,352 --> 00:40:55,789
<i>It was a very important
milestone in the project.</i>

847
00:40:57,557 --> 00:41:01,995
[Jay] <i>But the team has another
enormous task to grapple with.</i>

848
00:41:03,130 --> 00:41:07,301
<i>Building the 87-foot-wide
spherical planetarium</i>

849
00:41:07,401 --> 00:41:09,002
<i>from concrete.</i>

850
00:41:09,903 --> 00:41:13,106
How do you actually
build a complete sphere?

851
00:41:13,841 --> 00:41:15,309
[Jay] <i>While concrete
can be poured</i>

852
00:41:15,409 --> 00:41:16,643
<i>for the lower section,</i>

853
00:41:16,743 --> 00:41:19,279
<i>creating the huge
curving top section</i>

854
00:41:19,379 --> 00:41:21,915
<i>from form work
would be very expensive</i>

855
00:41:22,015 --> 00:41:23,884
<i>and very difficult.</i>

856
00:41:23,984 --> 00:41:25,352
[Seth] <i>We felt it would be
much better</i>

857
00:41:25,452 --> 00:41:28,822
<i>to utilize pre-cast concrete
for the panels.</i>

858
00:41:28,922 --> 00:41:31,758
And then you have
the exact geometry

859
00:41:31,859 --> 00:41:34,527
that's required
of the planetarium dome.

860
00:41:35,362 --> 00:41:36,864
[Corina] <i>Casting the panels
off site</i>

861
00:41:36,964 --> 00:41:39,299
means that they can ensure
the perfect quality

862
00:41:39,399 --> 00:41:42,069
and ensure the exact shape
that's needed.

863
00:41:42,169 --> 00:41:43,771
<i>Both of these
will be really difficult</i>

864
00:41:43,871 --> 00:41:45,972
<i>to achieve if they were
to do it onsite.</i>

865
00:41:46,106 --> 00:41:48,542
The only snag is you actually
have to get them

866
00:41:48,642 --> 00:41:50,810
to the site
after you've made them.

867
00:41:50,911 --> 00:41:52,613
[Trevor] <i>Massive pieces
of concrete,</i>

868
00:41:52,713 --> 00:41:54,681
<i>maybe 30 feet tall,</i>

869
00:41:54,781 --> 00:41:57,817
and then arching over
another 15 feet.

870
00:41:58,618 --> 00:42:00,320
[Jay] <i>Each of the 32 panels</i>

871
00:42:00,420 --> 00:42:02,890
<i>weighs the same
as a bulldozer,</i>

872
00:42:03,023 --> 00:42:06,227
<i>a colossal 50,000 pounds.</i>

873
00:42:06,360 --> 00:42:09,096
<i>It demands a 550-ton crane</i>

874
00:42:09,496 --> 00:42:11,698
<i>and a 50-foot tall
scaffold tower.</i>

875
00:42:11,798 --> 00:42:15,235
[Trevor] <i>That was trucked in
and then craned into place</i>

876
00:42:15,369 --> 00:42:18,972
in sections almost like
an orange slice.

877
00:42:19,439 --> 00:42:22,009
<i>So we would get two sections
of that pre-cast concrete</i>

878
00:42:22,075 --> 00:42:24,077
<i>that would arrive
each day.</i>

879
00:42:24,177 --> 00:42:25,579
<i>And then all throughout
the night,</i>

880
00:42:25,713 --> 00:42:28,515
there were welders
welding upside down

881
00:42:28,582 --> 00:42:29,784
the embed plates,

882
00:42:29,884 --> 00:42:32,586
<i>holding those
orange sections together.</i>

883
00:42:33,087 --> 00:42:34,955
[Jay] <i>It takes
two-and-a-half weeks</i>

884
00:42:35,056 --> 00:42:36,389
<i>of 24-hour shifts</i>

885
00:42:36,489 --> 00:42:39,693
<i>to complete the planetarium's
incredible dome.</i>

886
00:42:40,161 --> 00:42:42,329
[Seth] <i>It really does take
the commitment and dedication</i>

887
00:42:42,429 --> 00:42:44,498
of the whole project team
to pull that off.

888
00:42:44,898 --> 00:42:48,202
[Jay] <i>In May 2017,
the jaw-dropping</i>

889
00:42:48,302 --> 00:42:51,037
<i>Phillip and Patricia Frost
Museum of Science</i>

890
00:42:51,137 --> 00:42:53,073
<i>opens its doors
to the public,</i>

891
00:42:53,173 --> 00:42:58,044
<i>delighting over 700,000 people
in its first year alone.</i>

892
00:42:58,144 --> 00:42:59,813
To be able to open
to the public

893
00:42:59,880 --> 00:43:01,148
and then seeing the public

894
00:43:01,248 --> 00:43:02,950
experience that
for the first time,

895
00:43:03,617 --> 00:43:05,919
<i>it was the highlight
of my career, for sure.</i>

896
00:43:06,586 --> 00:43:09,189
This is absolutely awe-inspiring
to look at,

897
00:43:09,290 --> 00:43:10,624
dizzying, honestly.

898
00:43:10,724 --> 00:43:13,293
[Man] <i>It just brings new
imagination to our kids</i>

899
00:43:13,393 --> 00:43:15,428
and they just really enjoyed
the activities

900
00:43:15,528 --> 00:43:18,165
and the hands-on features
that the museum brings.

901
00:43:18,666 --> 00:43:20,567
[Woman 2] <i>The thing that I liked
the most about the museum</i>

902
00:43:20,667 --> 00:43:21,635
<i>is the planetarium,</i>

903
00:43:21,769 --> 00:43:23,069
so, yeah,
that's really cool.

904
00:43:23,770 --> 00:43:26,606
[Jay] <i>The museum is not just
a crowd-pleaser.</i>

905
00:43:27,173 --> 00:43:29,977
<i>It's also an incredibly
piece of architecture</i>

906
00:43:30,111 --> 00:43:32,045
<i>and engineering
that is a testament</i>

907
00:43:32,145 --> 00:43:34,114
<i>to the ingenuity
of the team.</i>

908
00:43:34,214 --> 00:43:37,751
We had, as a project team,
this ambitious vision

909
00:43:37,851 --> 00:43:39,620
for this
one-of-a-kind museum.

910
00:43:39,720 --> 00:43:43,590
<i>And actually see it built today,
it's just amazing.</i>

911
00:43:44,457 --> 00:43:47,494
[Vincent] <i>Just seeing
the life of the institution,</i>

912
00:43:47,628 --> 00:43:50,297
<i>seeing the wonderments
of children</i>

913
00:43:50,397 --> 00:43:51,932
<i>peering through tanks,</i>

914
00:43:52,032 --> 00:43:55,469
playing with hands-on exhibits,
is really joyful.

915
00:43:56,237 --> 00:43:57,904
[Nehemiah] <i>How can someone
visit this place</i>

916
00:43:58,004 --> 00:43:59,306
<i>and not leave inspired?</i>

917
00:43:59,406 --> 00:44:03,143
Both at science
and at engineering.

918
00:44:07,314 --> 00:44:13,220
[music]

919
00:44:34,875 --> 00:44:36,943
<i>♪ MTV ♪</i>


